Frictional Pressure Loss in a Pipeline

In engineering, fluid flow and programming is a big deal. A thorough understanding of fluid flow fundamentals is a requirement for any mechanical engineer. Whether your sizing a pump for a pipeline, designing a heat exchanger, or trying to alleviate bottlenecks in pipeline gathering systems, fluid flow shows up in many cases in our profession/career. I want to demonstrate a step by step procedure to calculate frictional pressure losses in a pipeline for single phase incompressible flow using a hand calculation. Then I will demonstrate how to code this in excel VBA so the process is repeatable for different cases. To learn more watch my video. The sample code is presented below:

'Gives the pressure gradient in psi/ft in a pipeline
'Uses Oil and Gas Units
Function PressureLossgradbbl(Q, D, SG, u, e)
    
    'Q: flow rate, bbl/day
    'D: pipeline diameter, in
    'SG: specific gravity
    'u: viscosity, sp
    'e: roughness, in
    
    g = 32.2
    A = WorksheetFunction.Pi() / 4 * D ^ 2
    
    Re = Reynoldsbbl(SG, Q, D, u)
    f = FrictionFactor(Re, e, D)
    
    'Darcy Weasback Equation in psi/ft
    PressureLossgradbbl = 0.433 * SG * (0.00105) * f * (1 / D) * ((Q / A) ^ 2) / (2 * g)

End Function
''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''
'Reynolds number for pipeline flow
Function Reynoldsbbl(SG, Q, D, u)
    
    'SG: Specific Gravity
    'Q: Flow rate,(bbl/day)
    'D: Diameter, in
    'u: viscosity, cp
    
    Reynoldsbbl = 92.35 * (SG * Q) / (D * u)
End Function
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'Friction Factor
Function FrictionFactor(Re, e, D)
    'Re: Reynolds Number
    'e: roughness, in
    
    'laminar flow or turbulent('Swamee Jain Friction Factor)?
    If Re < 2100 Then
        FrictionFactor = 64 / Re
    Else
        A = e / (3.7 * D)
        b = 5.74 / (Re ^ 0.9)
    
    FrictionFactor = 0.25 / (WorksheetFunction.Log10(A + b) ^ 2)
    
    End If

End Function


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